Following steps are to be taken for charging gas into the reefer plant:
Connect gas bottle or charging cylinder, vacuum pump and charging point in the reefer system to the valve block.
The discharge of the vacuum pump is to be connected in the empty recovery bottle
First open the valve between vacuum pump and charging bottle located in the valve block without opening the main valve of the charging cylinder. This will remove all the air inside the pipe. Once vacuum is reached, close the valve of charge cylinder in the valve block
Now open the valve of the charging point pipe in the valve block and run the vacuum pump until the vacuum is reached. This will remove the trapped air from this pipe. Then shut the valve in the valve block
Now keep the system idle for 5 minutes to check there is no pressure drop. This will ensure there are no leakages in the system
Now open charging bottle pipe valve and the charging point pipe valve located in the valve block. This will set the line for charging. Ensure that the vacuum pump valve is shut
Now open the main valves in the charging cylinder and charging point of the reefer system
Do not overfill the system. Make sure the receiver has 5 % space for expansion
Ensure that no refrigerant is leaked out in the environment as these effects the ozone layer in the atmosphere.
Note* :Gas bottle is kept on weighing scale for measuring the amount of charged supplied to the system.